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Medical Package Testing & Validation

ISO 11607-Aligned Validation Designed for Regulatory Submission

Your packaging validation will be reviewed in detail during FDA submission, audit, or technical file assessment.

  • Seal integrity.
  • Accelerated aging.
  • Transit simulation.
  • Sterile barrier system performance.

One gap in protocol design or documentation can delay approval.

LSO provides ISO 11607-compliant medical package testing and validation within an ISO 13485-certified quality system. Testing strategy, documentation structure, and distribution simulation are supported by ASTM methodologies and ISTA-certified laboratory capabilities.

Technician wearing protective gear closely examining medical device packaging for leaks during a dye test in a laboratory setting.

ISO 11607 Expertise at the Core

Packaging validation for terminally sterilized medical devices must align with ISO 11607 requirements.

This includes:

  • Sterile barrier system validation

  • Process validation support

  • Seal strength justification

  • Aging studies

  • Distribution simulation

  • Documentation traceability

LSO structures validation programs around ISO 11607 as a framework — not simply as a checklist of tests.

A laboratory technician in blue gloves conducting a peel strength test on medical packaging using a tensile testing machine in a controlled lab environment.
A laboratory technician in a cleanroom inspecting a medical device tray for seal integrity using blue dye penetration testing.

Comprehensive Package Testing Capabilities

LSO supports:

  • ASTM F88 — Seal Strength

  • ASTM F1929 — Dye Penetration

  • ASTM F2096 — Bubble Leak

  • ASTM F1140 / F2054 — Burst Testing

  • ASTM F1980 — Accelerated Aging

  • ASTM D4169 — Distribution Simulation

  • ISTA Transit Testing Protocols

Testing plans are developed within the context of sterile barrier system performance and regulatory submission expectations.

Validation Structured for Audit Defense

Regulatory reviewers evaluate:

  • Protocol completeness

  • Sampling rationale

  • Acceptance criteria justification

  • Test method selection

  • Documentation alignment

Testing alone is insufficient without structured validation logic.

LSO approaches package validation as a documented system, executed within an ISO 13485:2016-certified quality framework in FDA-registered facilities.

LSO Medical Package Testing

Integrated Sterilization & Microbiology Support

Packaging performance cannot be separated from sterilization method or microbial barrier performance.

LSO supports validation with:

  • In-house microbiology expertise

  • Certified sterilization engineers (CISS-EO, CISS-RAD, CISS-MH)

  • Coordination with sterilization modality requirements

  • Alignment between packaging configuration and sterility assurance

Validation planning reflects full lifecycle manufacturing considerations.

Designed for Critical Regulatory Moments

Organizations engage LSO when:

  • Preparing FDA submissions

  • Responding to audit findings

  • Addressing seal integrity failures

  • Conducting sterile barrier investigations

  • Supporting commercial scale-up

Validation documentation is structured to support regulatory review and long-term compliance stability.

Technician inspecting a medical device under magnification in a cleanroom environment at LSO

Frequently Asked Questions

Does LSO support ISO 11607 validation?

Yes. Validation planning and testing align with ISO 11607 requirements for terminally sterilized medical devices.

Can LSO perform distribution simulation testing?

Yes. ASTM D4169 and ISTA transit testing protocols are supported.

Does LSO conduct accelerated aging studies?

Yes. Accelerated aging is performed in accordance with ASTM F1980.

Are seal integrity tests supported?

Yes. LSO performs ASTM F88, F1929, F2096, F1140, and F2054 testing.

Is testing performed within a regulated quality system?

Yes. All package testing and validation services operate within an ISO 13485:2016-certified quality system in FDA-registered facilities.

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