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Medical Device Package Testing & Validation

Medical device package testing and validation for ISO 11607, ASTM, and FDA compliance—seal integrity, aging studies, and transit simulation services.

Package design is critical to a new medical device product launch. Avoid costly delays and better understand the process with our medical device packaging checklist.

Ensuring Packaging Integrity, Compliance & Sterility

Medical device packaging plays a critical role in product sterility, safety, and performance. At Life Science Outsourcing (LSO), we provide comprehensive package testing and validation services to ensure compliance with ISO 11607, ASTM, and FDA requirements.

Our in-house testing and validation capabilities help medical device manufacturers validate their sterile barrier systems (SBS), optimize packaging durability, and meet regulatory standards for global market approval.

Comprehensive Medical Device Package Testing Services

Package Validation Testing

We conduct rigorous package validation testing to verify that your packaging maintains sterility, integrity, and compliance throughout its lifecycle. Our testing includes:

  • Seal strength and integrity testing
  • Material durability assessments
  • Regulatory compliance verification (ISO 11607 & ASTM standards)
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A laboratory technician wearing blue gloves conducting seal integrity testing on medical packaging using a precision cutting tool.

Heat Seal Validation

testing ensures:

  • Optimal seal integrity and adhesion
  • Regulatory compliance with ASTM F88
  • Performance consistency across production batches

Accelerated & Real-Time Aging Studies

Aging studies determine the shelf life and sterility maintenance of medical device packaging. We offer:

  • Accelerated aging studies (ASTM F1980) to simulate long-term storage
  • Real-time aging tests to confirm extended shelf-life
  • Comprehensive performance evaluation after aging
Close-up of precision environmental monitoring equipment used for medical device validation and compliance.
Accelerated aging is a medical package testing method that can accurately assess packaging durability by simulating environmental factors such as heat and humidity.

Environmental Conditioning

We test medical device packaging under extreme temperature, humidity, and environmental conditions to ensure durability and sterility maintenance. Our services include:

  • Temperature and humidity stress testing
  • Environmental exposure simulation
  • ISO 11607-compliant packaging validation

Pre-Validated Packaging Solutions

For manufacturers seeking faster time-to-market, LSO offers pre-validated sterile barrier packaging that meets ISO 11607 and ASTM standards, eliminating the need for lengthy validation processes.

LSO employee placing orthopedic implant in pre-validated medical packaging

Sterile Barrier Integrity Testing

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Bubble Emission Testing

Bubble emission testing detects microscopic leaks in sterile packaging using ASTM F2096 methods.

  • Non-destructive seal integrity testing
  • Validation for porous and non-porous materials
  • Sterile barrier assessment

Distribution Simulation & Transit Testing

Packaging must withstand real-world shipping, handling, and storage conditions. LSO offers:

  • ISTA and ASTM-compliant transit simulation
  • Drop, vibration, and compression testing
  • Packaging impact and fatigue analysis
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Technician wearing protective gear closely examining medical device packaging for leaks during a dye test in a laboratory setting.

Dye Penetration Testing

Dye penetration testing (ASTM F1929) verifies sterile barrier integrity by detecting unsealed areas in flexible packaging.

  • ISO 11607-compliant sterile barrier assessment
  • Quick and effective seal failure detection
  • Compatibility with various packaging materials

Preservative Efficacy Testing

Ensuring that preservatives maintain effectiveness over time is crucial for liquid-based medical devices. LSO offers:

  • USP <51> preservative efficacy testing
  • Microbial challenge testing
  • Regulatory compliance for device formulations
Scientist examining microbial samples under a microscope in a sterile lab environment for medical device testing.
A close-up of a laboratory technician performing a peel strength test on medical packaging using a tensile testing machine, following ASTM F88 standards.

Peel Strength Testing

We evaluate seal strength and opening force to ensure user-friendly, reliable medical packaging. Our testing includes:

  • ASTM F88 peel strength validation
  • Seal uniformity and adhesion testing
  • ISO 11607-compliant package opening force analysis

Stability Testing

Stability testing determines how medical device packaging holds up over time, ensuring compliance with FDA and ISO guidelines. Our services include:

  • Physical and chemical stability testing
  • Impact of aging on sterile barrier integrity
  • Validation for extended shelf-life claims
Scientist examining microbial samples under a microscope in a sterile lab environment for medical device testing.
VISUAL-INSP-QC

Visual Inspection

A non-destructive method for assessing packaging defects, seal integrity, and damage. We provide:

  • Microscopic analysis for cracks, punctures, and weak seals
  • Regulatory-compliant inspection for sterile packaging
  • Routine quality control assessments

Why LSO?

  • FDA-Registered, ISO 13485-Certified – Ensuring compliance with the highest industry standards
  • End-to-End Manufacturing & Assembly – From prototyping to full-scale production
  • Bicoastal & Nearshore Operations – Facilities in California, New Hampshire, and Costa Rica for cost-effective, scalable solutions
  • Quick-Turn Services – Faster sterilization, validation, and lot release to accelerate market entry
  • Proven Expertise in Medical Devices – Supporting orthopedics, neuromodulation, cardiovascular devices, and more

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