ISO-11607 Packaging for Terminally Sterilized Medical Devices
ISO 11607 Expertise
The process of developing and constructing a packaging system for terminally sterilized medical devices is a convoluted and pressing endeavor. The definitive nature of the medical device, the intended sterilization methods, the intended use, expiration date, transport, and storage all influence the packaging system design and choice of materials. The combination of the medical device and the packaging system should perform efficiently, safely, and adequately in the end-user’s hands.
ISO 11607-1 details the elemental attributes demanded of materials and pre-formed systems intended for use in packaging systems for terminally sterilized medical devices. It takes into consideration the vast array of potential materials, medical devices, packaging system designs, and sterilization methods.
ISO 11607-2 describes the validation requirements for forming, sealing and assembly processes. The development and validation of packaging processes are crucial to ensure that sterile barrier system integrity is maintained until opened by the users of sterile medical devices.
Goals of a terminally sterilized medical device packaging system:
- Packaging System Performance Testing / Distribution Simulation
- Stability Testing / Shelf Life Study
- Accelerated Aging (ASTM F1980)
- Real-time Aging (A requirement to backup an accelerated aging study)
- Packaging System Integrity Testing
- Package Integrity (ASTM F2096: Bubble Test)
- Seal Integrity (ASTM F1886: Visual Inspection, ASTM 1929: Dye Test)
- Seal Strength (ASTM F88: Peel Test , ASTM F1140: Burst Test)
Goals of a terminally sterilized medical device packaging system:
- ASTM F1886
Visual Inspection Test - ASTM F88
Peel Strength Test - ASTM F1140
Burst Test - ASTM F1929
Dye Penetration Test - ASTM F1140
Creep Test - ASTM F2096
Bubble Emission Test
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