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Biomaterials Processing

Turnkey processing and contract packaging and sterilization of resorbable and non-resorbable medical textiles

Resorbable and non-resorbable implants

Life Science Outsourcing offers a one-stop solution for the assembly, packaging, and sterilization of biomaterial-based devices.

Biomaterial Capabilities:

  • Sourcing medical-grade USP Class VI textiles including weaves, braids, mesh, knits, non-wovens and resorbables
  • Design support and rapid prototyping
  • In-house converting processes for forming, shaping, particulate-free cutting, scouring, sewing, ultrasonic welding, heat welding, tipping and bonding
  • Custom in-house tooling
  • Cleanroom assembly
  • Packaging design, validation and sterilization
  • Supply chain management
  • 3D anatomical shape forming, unique textile geometries and textile edge treatment techniques
  • Quality management, tracking, reporting and validation
  • Solvent scouring
  • Low-humidity Class 7 dry room environment for resorbable implant packaging
  • EtO, gamma, VHP, autoclave and other sterilization capabilities

Biomaterial Applications:

  • Soft tissue repair resorbable implants
  • Hernia repair
  • Cardiovascular implants
  • Sports medicine textiles
  • Dental membranes
  • Biomedical filtration textile meshes
  • Tissue scaffolds
  • Allograft processing
  • Surgical mesh
  • Suture anchors
  • Catheter tubulars

Unique capabilities to extend shelf life of biomaterials

  • Dry room processing reduces degradation
  • In-house low-temperature sterilization eliminates environmental exposure time
  • Custom sterilization cycles with pulse vacuum
  • Post sterilization vacuum drying

Custom allograft processing textiles for tissue banks

LSO custom-fabricates mesh bags and filters for tissue bank allograft processing.

Our superior fabricated mesh bags and filters are manufactured and sterilized to the highest quality standards to decontaminate and prepare allograft products for implantation.

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